Wire bending

Wire bending technology

2D and 3D wire bending machines

Wire bending technology on numerically controlled bending machines is a proven production process for bending wire for various industries. Thanks to modern machines from world-renowned brands such as Wafios and Numalliance, as well as a trained and experienced staff, the wire bending process is automated and therefore cost-effective even for bending small production quantities. We manufacture wire parts from various types and types of galvanized, copper, zinc-aluminum and stainless steel wire from 2 mm to 13 mm in diameter.

We also provide additional services for fabricated wire parts such as beveling, welding, pressing, welding and notching.

Wire bending is a specialized field of metalworking, combining precision, technology and years of experience. Robomet has been providing customers with the highest quality products for years, accurately reproducing even the most complex designs.

Our strengths

Modern machinery

Experienced staff

Short lead time

Quality guarantee

differences, applications, characteristics

Spatial 2D and 3D wire bending

Wire bending in 2D space focuses mainly on flat forms, while the 3D technique allows the creation of more complex and three-dimensional shapes. In 2D technology, wire bending is mostly done in one plane, which is used in the production of meshes, grids or frames. Wire bending in 3D space, thanks to modern machines, allows the creation of more complex forms, such as baskets, stands or decorative elements.

Wide application of wire bending in many industries

The wide application of wire bending makes the technology highly valued in many industries. Automotive, where safety or fastening elements are used; industry, where bent wire is an indispensable part of many machines; furniture, where wire is used in the manufacture of chairs, tables or bookcases. Industries such as agriculture, consumer electronics and appliances, and construction are also reaping the benefits of wire bending, creating durable and functional products.

Perfect reproduction from CAD spatial design

Thanks to our cooperation with modern CAD systems, we are able to accurately reproduce any project, even the most complex. Wire bending at our facility is done with millimeter precision, guaranteeing the repeatability and high quality of each product.

Types of bending wire and their diameters

Wire bending is carried out using a variety of materials. The most popular are galvanized wire, stainless steel wire and zinc-aluminum wire. Each of them is characterized by different properties, allowing them to be tailored to individual customer needs. The diameter of the wire we use ranges from 2mm to 13mm, which guarantees great versatility in the production of various components.

Small and large series of wire products

It is not only the size of the project that is important to us. We carry out both one-off, short series of products and permanent productions according to an established schedule. Working with us, you can be sure that even the smallest order will be treated with the same care as large-scale production.

Industries for which we perform wire bending

motorization

industry

furniture making

agriculture

consumer electronics and white goods industry

construction

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Advantages of wire bending in our company

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high-precision manufacturing of elements made of wire of different diameters

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perfect reproduction from CAD spatial design
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ability to bend wire with different characteristics
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Very short time from the design stage to the production stage
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ability to make large as well as small batches of bent wire product
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working in both 2D and 3D planes
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The ability to bend wire with different coatings, including PVC

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optional threading or automatic welding

Technical details on wire bending

Our company has been engaged in spatial wire bending for many years. We have a modern fleet of 2D and 3D space wire bending machines with high production capacity. Production is based on spatial CAD design, so we guarantee a very accurate reproduction and repeatability of the final product. The machines we use for wire bending are fully automatic, and the time to make one item depends only on its complexity; on average, these machines make several hundred items per hour. Wire bending in our plant is carried out using raw material with a diameter of 2mm – 13mm. Most of our orders are fulfilled based on the material we constantly have in stock. Upon request, we can bend the wire entrusted to us. The vast majority of our production is based on tinned wire, stainless steel wire or zinc-aluminum wire. Our company provides a very high degree of flexibility in the production of various types of wire parts. We can offer our customers continuous production of them according to a fixed schedule or we can make one-off short series of the product.

We are able to realize both very simple projects in which the wire is bent in one plane and complex projects, including projects in the space of three dimensions. We also have the ability to weld wire on fully automated equipment, so the range of our capabilities is even significantly increased. We are always happy to check the design sent by the customer and determine the production capacity in this area.

Wire bending machine characteristics and additional services

The wire bending machine, capable of three-dimensional bending straight from the roll, combines modern technology with practicality. It has an all-electric bending arm that is compact, modular, solidly built and cost-effective. Depending on the model, the machine can have from one to three bending heads, each of which freely rotates around the material to be processed. The tools used in the process are simple to set up, which significantly speeds up the preparation process. The machine is equipped with an integrated safety gate system and additional inputs/outputs. The human-machine interface is based on an industrial computer powered by dedicated software. The programming interface is multilingual and based on a touch screen. For user convenience, the system has a simulation function, an Internet connection for remote support and chat with experts, and self-correcting feedback from 3D-measuring devices. An integrated tool library and a simulation part-setting tool round out the machine’s functionality, enabling precise and efficient wire bending.

To meet the expectations of our customers, we also offer additional services such as threading and automatic welding. As a result, products made of bent wire can be enhanced with additional functionality, making them even more versatile and customized.

Advantages of outsourcing the production of wire parts

Outsourcing the production of wire components has become a popular choice for many companies in various industries, and for good reason. One of the main advantages of such a solution is cost reduction. Instead of investing in expensive wire bending machines, staff training and fleet maintenance, companies can delegate these responsibilities to a specialized third party. This gives them flexibility in production without committing large amounts of capital to equipment and technology. In addition, specialized factories that produce wire components often have advanced technical knowledge and experience, which guarantees the quality of the final product. By working with a reputable supplier, companies can also benefit from shorter lead times, which is crucial in a rapidly changing market environment. Outsourcing also allows you to adapt to fluctuations in the market – if demand for a particular product grows, it is easy to increase production without having to purchase additional machinery or hire new employees. Finally, outsourcing can lead to innovation – wire bending specialists often propose improvements to projects or introduce new technologies that can bring additional benefits to outsourcers. Outsourcing the production of wire parts allows companies to achieve cost efficiency, production flexibility and access to the latest technology and expertise in wire processing.